Product Description
Product Description
Highly Brand Stars BK11-13 Industrial Reciprocating Mini Screw Air Compressor
Xihu (West Lake) Dis.nized man-machine interface display control system
• The operation is particularly convenient and simple, and the running status is clear at a glance.
• Can work for you 24 hours a day under unattended conditions.
• Once abnormal factors appear, maintenance or overhaul will be prompted in Chinese.
• Reserve output interface, which can realize chain control and remote diagnosis control of multiple units.
• Economical and easy to maintain, suitable for low-power hosts.
Low consumption and high efficiency motor
• High starting torque.
• Insulation class F, protection class IP23.
•Built-in refueling device, can refuel without stopping.
Efficient intake control valve
• NO/OFF control method.
• Anti-injection design with check valve.
Product Parameters
|
Screw group |
5: 6 Gear rotor |
|
|
Compression method |
Continuous, CHINAMFG |
|
|
Compressed air outlet pressure |
1.3MPa |
|
|
Compressed air outlet temperature |
Air-cooled |
|
|
Compressed air outlet temperature |
10ºC~15ºC higher than the ambient temperature |
|
|
Volume of Lubricating Oil |
About 7.5liters |
|
|
Motor speed |
N=2930r/min |
|
|
Rated power |
11kw |
|
|
Air capacity |
V=1.2 m3/min |
|
|
Weight |
250kg |
|
|
Upper air temperature |
45ºC |
|
|
Lower limit of air temperature |
0ºC |
|
|
Fuel consumption |
Exhaust oil content is less than 3PPM |
|
|
Noise level |
72dB(A) |
|
|
Dimensions (length×width×height) (mm) |
700x670x1250 |
|
Detail Photos
Built-in oil separation system The built-in oil separation design ensures the separation of oil and gas and reduces fuel consumption.
Certified Genuine Parts. CHINAMFG Certified Genuine Parts to ensure the compressors delivered to you always perform at high performance.
Adhering to the basic belief in environmental sustainability, we have been committed to continuously improving the energy efficiency of our products and creating value for users.
Energy saving and economical, reliable and durable, environmentally friendly and quiet.
The Latest-Generation High Efficiency Screw Rotor.”Large Rotor, Low Speed”, Direct Drive. The latest generation of high-efficiency rotor profiles, full-spectrum screw mainframe meets the national energy-saving standards.
Specification
| Model | Exhaust pressure (Mpa) |
Exhaust volume (m³/min) |
Motor power (KW) |
Exhaust connection |
Weight (kg) |
Dimension (mm) |
| BK7.5-8G | 0.8 | 1.20 | 7.5 | G3/4 | 200 | 800x620x800 |
| BK7.5G-8 | 0.8 | 1.10 | 7.5 | G3/4 | 200 | 880x510x800 |
| BK11-8G | 0.8 | 1.70 | 11 | G1 | 280 | 1000x670x1090 |
| BK15-8G | 0.8 | 2.40 | 15 | G1 | 280 | 1000x670x1090 |
| BK15-8 | 0.8 | 2.40 | 15 | G1 | 270 | 700x670x1250 |
| BK15-10 | 1.0 | 2.20 | 15 | G1 | 270 | 700x670x1250 |
| BK15-13 | 1.3 | 1.70 | 15 | G1 | 270 | 700x670x1250 |
| BK22-8G | 0.8 | 3.45 | 22 | G1 | 390 | 1200x800x1120 |
| BK22-10G | 1.0 | 3.20 | 22 | G1 | 390 | 1200x800x1120 |
| BK22-13G | 1.3 | 2.70 | 22 | G1 | 390 | 1200x800x1120 |
| BK30-8G | 0.8 | 5.00 | 30 | G1½ | 470 | 1340x850x1330 |
| BK30-10G | 1.0 | 4.40 | 30 | G1½ | 470 | 1340x850x1330 |
| BK30-13G | 1.3 | 3.60 | 30 | G1½ | 470 | 1340x850x1330 |
| BK37-8G | 0.8 | 6.00 | 37 | G1½ | 560 | 1340x850x1330 |
| BK37-10G | 1.0 | 5.40 | 37 | G1½ | 560 | 1340x850x1330 |
| BK37-13G | 1.3 | 4.60 | 37 | G1½ | 560 | 1340x850x1330 |
| BK45-8G | 0.8 | 7.10 | 45 | G1½ | 720 | 1480x1030x1340 |
| BK45-10G | 1.0 | 6.20 | 45 | G1½ | 720 | 1480x1030x1340 |
| BK45-13G | 1.3 | 5.60 | 45 | G1½ | 720 | 1480x1030x1340 |
| BK55-8G | 0.8 | 10.00 | 55 | G1½ | 790 | 1480x1030x1340 |
| BK55-10G | 1.0 | 7.20 | 55 | G1½ | 790 | 1480x1030x1340 |
| BK55-13G | 1.3 | 6.20 | 55 | G1½ | 790 | 1480x1030x1340 |
| BK75-8 | 0.8 | 13.00 | 75 | G2 | 1200 | 1800x1190x1710 |
| BK90-8 | 0.8 | 16.00 | 90 | G2 | 1240 | 1800x1190x1710 |
| BK110T-8 | 0.8 | 21.00 | 110 | DN65 | 1630 | 2100x1230x1730 |
| BK110-8 | 0.8 | 21.00 | 110 | DN65 | 1680 | 2100x1230x1730 |
| BK132T-8 | 0.8 | 24.00 | 132 | DN65 | 1670 | 2100x1230x1730 |
| BK132-8 | 0.8 | 24.00 | 132 | DN65 | 1750 | 2100x1230x1730 |
Why Choose Us
Kaishan group is a state-level large scale enterprise headquartered in HangZhou, ZHangZhoug province, China. Over the last 60 years CHINAMFG Group has grown to become a significant diversified engineering company developing high value machinery for industry worldwide. CHINAMFG group is the largest rock drill manufacturer in the world, and the largest air compressor manufacturer in China. Exports are shipped to over 25 countries .Today we produce over 30 000 rotary screw and 250 000 reciprocating compressors annually.By the year of 2014 our sales amount was close to RMB 2 billion. CHINAMFG group also has the high-quality customer service system.
Our company is the authorized agent of CHINAMFG Group, specializing in air compressor, energy-saving transformation service and mining engineering construction machinery. We provide comprehensive technical support and after-sales service to customers.
Packaging
The air compressor is guaranteed for 1 year. In addition to wearing parts and consumables, if the spare parts within the warranty period are broken, the company provides free spare parts replacement, but the buyer needs to pay the freight. Please ask customer service for specific warranty rules.
FAQ
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| After-sales Service: | One Year Warranty |
|---|---|
| Warranty: | One Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Samples: |
US$ 1040/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-05-09
China Custom Air Cooling Reciprocating Screw Booster Air Compressor CHINAMFG Reciprocating Compressor manufacturer
Product Description
Advantages for our condensing unit
1. The accessories for the unit include liquid receiver, pressure gage, pressure controller, sight glass, filter junction box, etc.
2. The copper tube of air cooled Condensing units get through the 2.6Mpa pressure test, meet the request of normal work.
3.Every part of units is best in corrosion protection.
4. Air cooled condensing unit refrigerating capacity ranks from 0.2KW to 29KW. evaporating temperature:-45ºC-+15°C, run steady under the ambient temperature +43ºC.
5. Proper structure, accurate and reliable operating system for the air cooled condensing unit. 6. Use the high efficiency and large air volume axial fan, with low noise and energy saving.
ApplicationHotels, hospitals, blood banks, poultry slaughter and processing, CHINAMFG and processing, mushroom cultivation,
agricultural product processing, dairy production, pharmaceutical processing and logistics, beverage production and processing,
beer production and cooling, large-scale logistics storage, chemical product cooling, leather manufacturing, injection molding,
machine cooling, steel cooling, ommunication equipment, ship manufacturing and more.
| Suitable Temperature for Various Products | ||||||||
| Temperature | Condensing Unit Type | Suitable Products | ||||||
| -5°C ~ +5°C | Single stage piston/scroll/ screw compressor condensing unit |
Vegetables, Fruit, Drink, Beer, Medicines, Vaccine… |
||||||
| -15°C ~ -25°C | Single stage piston/scroll/ screw compressor condensing unit |
Meat, Fish, Medicines, Seafoods, Ice Cream… |
||||||
| -30°C ~ -40°C | 2-stage piston/screw compressor condensing unit |
Meat, Fish, Blood… | ||||||
| -45°C ~ -70°C | Cascade condensing unit | Tuna, Vaccine… | ||||||
Product Specifications
| 1 | Product name | Stainless Steel Brazed Plate Heat Exchanger | |||
| 2 | Refrigerant | R22,R407etc. | |||
| 3 | Voltage | AC220v/380v/customized ,50Hz/60Hz | |||
| 4 | cold room temperature | -25~45ºC | |||
| 5 | Range of evaporating temperature | -30~50ºC | |||
| 6 | Warranty | 1 Year | |||
| 7 | Composition | Compressor, crankcase heater, oil pressure safety switch, air-cooled condenser, receiving tank, drier-filter, meter panel, pressure controller, refrigeration oil, protection gas, double stage compressor with intermediate cooler |
|||
1. Why do we insist original new compressor?
Only original brand new compressor can have the best quality & high efficiency. So you save money on electric bill and maintenance cost.
2. Why same HP compressors have big price difference?
Even same horse power compressor condensing unit, the compressor have different designs, so the cooling capacities are different. Also their condensers are different. So cooling capacity bigger, price higher.
3. Can refrigeration units be customized?
Yes. We have experienced technicians and professional team can help customization. But we have many models for you to choose, better choose them because the delivery time is much shorter.
4. How many kinds of compressors?
Semi-hermetic(ECOLINE series),Two stages semi-hermetic, Semi-hermetic screw compressor, Hermetic screw compressor.
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 3-5 Year |
| Principle: | Mixed-Flow Compressor |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-12-12
China Hot selling Air Cooling Reciprocating Screw Booster Air Compressor CHINAMFG Reciprocating Compressor air compressor CHINAMFG freight
Product Description
Advantages for our condensing unit
1. The accessories for the unit include liquid receiver, pressure gage, pressure controller, sight glass, filter junction box, etc.
2. The copper tube of air cooled Condensing units get through the 2.6Mpa pressure test, meet the request of normal work.
3.Every part of units is best in corrosion protection.
4. Air cooled condensing unit refrigerating capacity ranks from 0.2KW to 29KW. evaporating temperature:-45ºC-+15°C, run steady under the ambient temperature +43ºC.
5. Proper structure, accurate and reliable operating system for the air cooled condensing unit. 6. Use the high efficiency and large air volume axial fan, with low noise and energy saving.
ApplicationHotels, hospitals, blood banks, poultry slaughter and processing, CHINAMFG and processing, mushroom cultivation,
agricultural product processing, dairy production, pharmaceutical processing and logistics, beverage production and processing,
beer production and cooling, large-scale logistics storage, chemical product cooling, leather manufacturing, injection molding,
machine cooling, steel cooling, ommunication equipment, ship manufacturing and more.
| Suitable Temperature for Various Products | ||||||||
| Temperature | Condensing Unit Type | Suitable Products | ||||||
| -5°C ~ +5°C | Single stage piston/scroll/ screw compressor condensing unit |
Vegetables, Fruit, Drink, Beer, Medicines, Vaccine… |
||||||
| -15°C ~ -25°C | Single stage piston/scroll/ screw compressor condensing unit |
Meat, Fish, Medicines, Seafoods, Ice Cream… |
||||||
| -30°C ~ -40°C | 2-stage piston/screw compressor condensing unit |
Meat, Fish, Blood… | ||||||
| -45°C ~ -70°C | Cascade condensing unit | Tuna, Vaccine… | ||||||
Product Specifications
| 1 | Product name | Stainless Steel Brazed Plate Heat Exchanger | |||
| 2 | Refrigerant | R22,R407etc. | |||
| 3 | Voltage | AC220v/380v/customized ,50Hz/60Hz | |||
| 4 | cold room temperature | -25~45ºC | |||
| 5 | Range of evaporating temperature | -30~50ºC | |||
| 6 | Warranty | 1 Year | |||
| 7 | Composition | Compressor, crankcase heater, oil pressure safety switch, air-cooled condenser, receiving tank, drier-filter, meter panel, pressure controller, refrigeration oil, protection gas, double stage compressor with intermediate cooler |
|||
1. Why do we insist original new compressor?
Only original brand new compressor can have the best quality & high efficiency. So you save money on electric bill and maintenance cost.
2. Why same HP compressors have big price difference?
Even same horse power compressor condensing unit, the compressor have different designs, so the cooling capacities are different. Also their condensers are different. So cooling capacity bigger, price higher.
3. Can refrigeration units be customized?
Yes. We have experienced technicians and professional team can help customization. But we have many models for you to choose, better choose them because the delivery time is much shorter.
4. How many kinds of compressors?
Semi-hermetic(ECOLINE series),Two stages semi-hermetic, Semi-hermetic screw compressor, Hermetic screw compressor.
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 3-5 Year |
| Principle: | Mixed-Flow Compressor |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
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Initial Payment Full Payment |
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-10-23