Tag Archives: air compressor oil less

China wholesaler GWSPC300 low noise vortex compressor oil less air compressor air compressor for sale

Product Description

 

Product Description

GWSPC Oil free Scroll Vacuum Compressor

Working principle:
GWSPC oil free scroll vacuum compressor is constructed with machine head assembly, crank pin assembly, bracket assembly, air flush assembly, and exhaust valve assembly. Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of differing sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber and compressing.

Basic informations:
1) Model: GWSPC300 Oil free Scroll Vacuum Compressor
2) Ultimate vacuum pressure: 20.0Pa
3) Max suction capacity: 50Hz-9.3cfm 60Hz-10.9cfm

Safety Precautions:
The GWSPC series oil free scroll vacuum compressor are suitable for clean processes only. 
Do not use toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on compressors which have used special gases or other hazardous substances. 
Be sure the inlet gas temperature must be less than 122 F.
 

Technical Specifications

Model GWSPC75 GWSPC150 GWSPC300 GWSPC600 GWSPC1000
Pumping Speed 50Hz m3/h 3.6 7.2 15.5 31.3 59.8
cfm 2.2 4.3 9.3 18.7 35.8
60Hz m3/h 4.3 8.6 18.3 37.4 71.6
cfm 2.5 5.1 10.9 22.3 42.8
Ultimate Pressure mbar ≤3.0*10-1 ≤3.0*10-1 ≤2.0*10-1 ≤1.0*10-1 ≤1.0*10-1
Torr ≤2.2*10-1 ≤2.2*10-1 ≤1.5*10-1 ≤7.5*10-1 ≤7.5*10-1
Noise Level dB(A) ≤57 ≤57 ≤61 ≤63 ≤65
Max. Inlet/Exhaust Pressure MPa 0.1/0.3
Ambient Operation Temp. ºF 41~104
Motor 3 phase Power kW 0.55 0.55 1.5 2.2 3.0 
Voltage V 200~230 or 380~415 (50Hz), 200~230 or 460 (60Hz)
Speed rpm 1425 (50Hz), 1725 (60Hz)
Inlet/Exhaust Flange   KF25/KF16 KF40/KF16 KF40/KF16*2
Dimensions mm 450*206*296 455*260*296 540*287*334 578*315*355 655*380*402
Weight kg 21 22 39 53 64
Cooling Type   Air cooled

Features & Benefits

 

No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 7~60 m3/h, limited vacuum level 10~30 Pa
Suitable for all type of power supply around the world.
220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance
 

 

 

Quality Control

CMM inspection system assures
fixed tolarance on dimension&shape

Pump Testing

Applications

· SF6 recovery and recirculating
· Special gas recovery

 

SF6 Recirculation Station.

R134/R22 Recirculation System.

Related Products

 

GWMMK300 Major Maintenance Kit
Performance
: Prolong the service life of the product.
Application: For the major maintenance of oil free scroll vacuum compressor GWSPC300.

GWTSK300 Tip Seal Kit
Performance
: Prolong the service life of the product.
Application: For the scheduled maintenance of oil free scroll vacuum compressor GWSPC300.

 

Company Profile

GEOWELL VACUUM CO.,LTD. is a HI-TECH enterprise in China dedicating in manufacturing, research and development, marketing of oil free scroll vacuum pumps and vacuum compressors since 2002. GEOWELL has been providing users and partners with premium quality products that are efficient and dependable, GEOWELL believe the integration of high performance and high reliability product and service will bring the highest value to both our customers and ourselves.

FAQ

Q: How long can I get the feedback after we sent the inquiry?
A: We will reply you within 12 hours in working day.
Q: Are you direct manufacturer?
A: Yes, we are direct manufacturer with factory and international department; we manufacture and sell all our products by ourselves.
Q: When can you delivery the product to us?
A: Since we are a factory with large warehouse, we have abundant products in store, so we can delivery within 7 days after get your deposit.
Q: Can I add logo to the products?
A: Of course, but we usually have quantity requirement. You can contact with us for details.
Q: How to guarantee the quality and after sales service of your products?
A: We conduct strict detection during production from raw material come in to product delivering shipment. Every product must go through 4 steps inspection from casting, machining, assembling, and performance testing within our factory before shipment, also intact packaging test are insured.
Q: What is your warranty term?
A: There is a 12 months warranty for our export products from the date of shipment. If warranty has run out, our customer should pay for the replacement part.
Q: Is the sample available?
A: Yes, usually we send our samples by Fedex, DHL, TNT, UPS, EMS, SF, Depon, it will take around 3 to 4 days for our customer receive them, but customer will charge all cost related to the samples, such as sample cost and air freight. We will refund our customer the sample cost after receiving the order.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Yes
Warranty: 1 Years
Installation Type: Movable Type
Lubrication Style: Oil-free
Motor: 3 Phase Motor
Standard or Nonstandard: Standard
Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China wholesaler GWSPC300 low noise vortex compressor oil less air compressor   air compressor for saleChina wholesaler GWSPC300 low noise vortex compressor oil less air compressor   air compressor for sale
editor by CX 2024-04-26

China Standard Stationary High Pressure Oil Less Electric Rotary Screw Type Air Compressor 12v air compressor

Product Description

Industrial Low-Noise Electric Stationary AC Power Oil Lubricated Medium High Pressure Direct Driven Rotary Screw Type Air Compressor Advantages

1.Superior design with 72 types of technology patent, 2 stages compression, realize maximum energy saving and lowest noise level.
 
2.State-of-the-art screw element, original Germany CHINAMFG air end, ladvanced SAP profile design, superior Sweden CHINAMFG element bearings
 
3.Adopts world-renowned components, such as Schneider electronics from France, DENAIR filters from Germany, pressure sensor from Denmark, etc. contribute to guarantee the compressor longer service life.
 
4.Intelligent controller and multi-language LCD keep the outstanding safety
performance.
 
5.Stainless steel oil pipe and air pipe, high temperature resistant (400ºC=752ºF) and low temperature resistant(-270ºC=518ºF), high pressure resistant.lUltra-long life(80 years), completely leak free and maintenance free
 
6.Conform to CE, ISO9001 and energy saving certification, etc.

The Technical Parameters Of High Pressure Rotary Screw Air Compressor

Model Maxinmum working pressure Capacity(FAD)* Installed motor Driving mode&
Cooling method
Noise level** Dimensions(mm) Weight Air outlet
pipe diameter
50 HZ 60 HZ power
Min. Max. Min. Max. Min. Max. Min. Max.  
bar(g) psig m³/min cfm m³/min cfm kw hp dB(A) L W H kg
DVAH-90-16 16 232 3.73 9.24 131 326 4.28 8.57 151 303 90 120 Direct Driven
Air
Cooling
/W-Water Cooling
78 2800 1600 1700 2500 DN50
DVAH-90-18 18 261 4.29 10.73 151 379 5.39 10.78 190 381 90 120 78 2800 1600 1700 2500 DN50
DVAH-90-20 20 290 4.24 10.61 150 375 5.33 10.67 188 377 90 120 78 2800 1600 1700 2500 DN50
DVAH-90-25 25 363 4.14 10.35 146 365 4.76 9.51 168 336 90 120 78 2800 1600 1700 2500 DN50
DVAH-110-16 16 232 5.32 13.3 188 470 5.81 11.62 205 410 110 150 78 2800 1600 1700 3200 DN50
DVAH-110-18 18 261 5.78 14.45 204 510 5.58 11.16 197 394 110 150 78 2800 1600 1700 3200 DN50
DVAH-110-20 20 290 5.73 14.33 202 506 5.38 10.76 190 380 110 150 78 2800 1600 1700 3200 DN50
DVAH-110-25 25 363 4.86 12.15 172 429 5.28 10.56 186 373 110 150 78 2800 1600 1700 3200 DN50
DVAH-110-30 30 435 4.95 12.38 175 437 5.15 10.3 182 364 110 150 78 2800 1600 1700 3200 DN50
DVAH-110-35 35 508 4.24 10.6 150 374 5.1 10.2 180 360 110 150 78 2800 1600 1700 3200 DN50
DVAH-110-40 40 580 4.21 10.53 149 372 5.6 11.2 198 395 110 150 78 2800 1600 1700 3200 DN50
DVAH-132-16 16 232 5.35 13.37 189 472 7.25 14.5 256 512 132 175 78 2800 1600 1700 3950 DN50
DVAH-132-18 18 261 5.81 14.53 205 513 6.5 12.99 229 459 132 175 78 2800 1600 1700 3950 DN50
DVAH-132-20 20 290 5.75 14.37 203 507 6.42 12.84 227 453 132 175 78 2800 1600 1700 3950 DN50
DVAH-132-25 25 363 4.87 12.18 172 430 6.23 12.46 220 440 132 175 78 2800 1600 1700 3950 DN50
DVAH-132-30 30 435 4.97 12.43 176 439 5.25 10.5 185 371 132 175 78 2800 1600 1700 3950 DN50
DVAH-132-35 35 508 4.26 10.64 150 376 5.2 10.4 184 367 132 175 78 2800 1600 1700 3950 DN50
DVAH-132-40 40 580 4.22 10.56 149 373 5.15 10.3 182 364 132 175 78 2800 1600 1700 3950 DN50
DVAH-160-16 16 232 6.17 15.43 218 545 9.39 18.78 332 663 160 215 80 2800 1600 2000 5000 DN65
DVAH-160-18 18 261 6.76 16.91 239 597 9.22 18.43 325 651 160 215 80 2800 1600 2000 5000 DN65
DVAH-160-20 20 290 6.66 16.65 235 588 8.07 16.13 285 570 160 215 80 2800 1600 2000 5000 DN65
DVAH-160-25 25 363 5.89 14.73 208 520 7.99 15.97 282 564 160 215 80 2800 1600 2000 5000 DN65
DVAH-185-16 16 232 6.55 16.37 231 578 10.3 20.6 364 727 185 250 80 2800 1600 2000 5500 DN65
DVAH-185-18 18 261 7.29 18.21 321 643 10.19 20.37 360 719 185 250 80 2800 1600 2000 5500 DN65
DVAH-185-20 20 290 7.2 18.01 254 636 8.81 17.62 311 622 185 250 80 2800 1600 2000 5500 DN65
DVAH-185-25 25 363 7.06 17.65 249 623 8.73 17.45 308 616 185 250 80 2800 1600 2000 5500 DN65
DVAH-200-16 16 232 8.68 21.71 307 766 11.94 23.88 422 843 200 270 85 3300 2000 2100 6000 DN80
DVAH-200-18 18 261 10.64 26.61 376 940 11.32 22.64 400 799 200 270 85 3300 2000 2100 6000 DN80
DVAH-200-20 20 290 9.7 24.25 343 856 10.69 21.37 377 755 200 270 85 3300 2000 2100 6000 DN80
DVAH-200-25 25 363 8.84 22.09 312 780 9.1 18.19 321 642 200 270 85 3300 2000 2100 6000 DN80
DVAH-220-16 16 232 9.75 24.37 344 860 12.17 24.34 430 859 220 300 85 3300 2000 2100 6300 DN80
DVAH-220-18 18 261 12.13 30.32 428 1070 11.84 23.67 418 836 220 300 85 3300 2000 2100 6300 DN80
DVAH-220-20 20 290 10.56 26.39 373 932 11.21 22.42 396 792 220 300 85 3300 2000 2100 6300 DN80
DVAH-220-25 25 363 9.6 24.01 339 848 10.47 20.94 370 739 220 300 85 3300 2000 2100 6300 DN80
DVAH-250-16 16 232 10.7 26.75 378 944 14.07 28.13 497 993 250 350 85 3500 2200 2100 6500 DN125
DVAH-250-18 18 261 12.13 30.32 428 1070 14 27.99 494 988 250 350 85 3500 2200 2100 6500 DN125
DVAH-250-20 20 290 12.07 30.16 426 1065 12.95 25.89 457 914 250 350 85 3500 2200 2100 6500 DN125
DVAH-250-25 25 363 10.45 26.13 369 923 12.45 24.9 440 879 250 350 85 3500 2200 2100 6500 DN125
DVAH-280-16 16 232 12.55 31.38 443 1108 16.51 33.02 583 1166 280 375 85 3500 2200 2100 7000 DN125
DVAH-280-18 18 261 14.99 37.47 529 1323 14.84 29.68 524 1048 280 375 85 3500 2200 2100 7000 DN125
DVAH-280-20 20 290 14.84 37.09 524 1310 14.69 29.38 519 1037 280 375 85 3500 2200 2100 7000 DN125
DVAH-280-25 25 363 12.37 30.93 437 1092 12.69 25.38 448 896 280 375 85 3500 2200 2100 7000 DN125
*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
***) Specifications are subject to change without prior notice

DENAIR Factory 

DENAIR Certificates

DENAIR Exhibiton

DENAIR Customers

We carefully selected for you the classic case:

CHINAMFG VSD Screw Air Compressor for Food Processing in USA
Project Name: Coffee manufacturer in Omaha, United States
Product Name: 30KW 40HP direct dirven variable frequency screw air compressor with air dryer and air receiver tank
Model No. & Qty: DVA-30G x 2
Working Time: From January, 2016 till now
Event: In January, 2016, CHINAMFG service team Michael, Sissi and Steven visited our VIP customer in Omaha, United States for technical training for air compressor maintenance. The customer was very satisfied with our good service and VSD energy saving solution.

 

FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China Standard Stationary High Pressure Oil Less Electric Rotary Screw Type Air Compressor   12v air compressorChina Standard Stationary High Pressure Oil Less Electric Rotary Screw Type Air Compressor   12v air compressor
editor by CX 2024-03-27

China factory New Type 3 Phase Oil Less 12bar 55kw 75HP Frequency Conversion Screw Air Compressor for Sale with Hot selling

Product Description

New Type 3 Phase Oil Less 12bar 55kw 75hp Frequency Conversion Screw Air Compressor for Sale

Technical Parameters Of PM Variable speed screw air compressor:
 

Model

WZS-75AVF

Air Flow/Working pressure

9.7 m3/min @ 8bar

8.6 m3/min @ 10bar

Cooling type of COMPRESSOR

Air cooling

Cooling type of MOTOR

Oil cooling

Driven method

Integrated connection

Start way

Soft VSD Start

VSD inverter

INOVANCE / HOLIP / VEICHI

Exhaust Temp.

< ambient temp. +8 degrees

Oil content

<2ppm

Noise

65±2 dB(A)

Power

380VAC/3ph/0~200Hz

Motor power

55kw/75hp

Dimension

1700*1270*1500mm

Weight

1200kg

  

Model Power
(KW)
MAX Pressure
(Bar)
Air flow
(m³/min)
Noise
dB(A)
Compression
stages
Outlet diameter
(Inch)
Dimension
(mm)
Weight
(kg)
L W H
WZS-10AVF 7.5 8.5 1.0 60±2 Single 3/4″ 1000 600 1000 280
10.5 0.8
WZS-15AVF 11 8.5 1.8 62±2 Single 1″ 1300 860 1030 380
10.5 1.6
WZS-20AVF 15 8.5 2.2 63±2 Single 1″ 1300 860 1030 480
10.5 1.8
WZS-30AVF 22 8.5 3.8 66±2 Single 1¼” 1380 850 1150 620
10.5 3.0
WZS-40AVF 30 8.5 5.0 68±2 Single 1¼” 1380 850 1150 680
10.5 4.4
WZS-50AVF 37 8.5 6.2 68±2 Single 1½” 1600 1000 1370 850
10.5 5.4
WZS-60AVF 45 8.5 8.0 68±2 Single 1½” 1600 1000 1450 880
10.5 6.8
WZS-75AVF 55 8.5 9.7 70±2 Single 2″ 1700 1270 1500 1350
10.5 8.5
WZS-100AVF 75 8.5 13.2 70±2 Single 2″ 2150 1300 1700 1950
10.5 11.6

Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)

2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).

High Efficiency PM Motor and Energy Saving
*With the high-performance permanent magnet material, PM motor won’t lose magnetism even under 120°c and can run for more than 15 years.
*No motor bearing: permanent magnet rotors is installed directly on the stretch out shaft of Male rotor. This structure doesn’t have the bearing and eliminates the motor bearing fault. 
*Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency.

SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.

FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.

Q:  Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity

Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.

Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspect completely goods before shipping.

Q:  If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.

Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory

 

After-sales Service: Video Technical Support
Warranty: 1 Year
Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

What role do air dryers play in compressed air systems?

Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

1. Moisture Removal:

Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

2. Contaminant Removal:

In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

3. Protection of Equipment and Processes:

By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

4. Improved Productivity and Efficiency:

Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

5. Compliance with Standards and Specifications:

Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China factory New Type 3 Phase Oil Less 12bar 55kw 75HP Frequency Conversion Screw Air Compressor for Sale   with Hot sellingChina factory New Type 3 Phase Oil Less 12bar 55kw 75HP Frequency Conversion Screw Air Compressor for Sale   with Hot selling
editor by CX 2023-10-19

China high quality 30kw 40HP Oil Free Less Oilless Non-Lubricated Screw Air Compressor air compressor portable

Product Description

Oil Free Rotary Compressor For Medical Industry Advantages:

1.Original Germany AERZEN/DENAIR air end,larger air delivery,lower noise.
2. Pass CE, ISO9001 Quality Certification
3. One of 3 biggest mobile air compressor manufacturer in China
4. Complete before-on-after sales service
5. Immediate reply or solution by email or call
6.Special oil gas separator with patents
7.High efficiency motor, up to 96%
8. More air production,less energy consumption(15% More air production compared with the
    same power).
9. Warranty of absolute oil free,there is no lubricate oil in the air end(class 0 certified by
germany Tuv examination organization.). 
10. Longest service life,Lowest usr cost.

Technical Parameters Of Oil Free Rotary Compressor For Medical Industry:
 

Model Maximum 
working pressure
Capacity FAD Installed 
motor power
Noise Dimensions
(mm)
Weight Air outlet 
pipe
diameter
bar(e) psig m³/min cfm kW hp dB(A) L*W*H kg
DAW-7A 8 116 1.24 43.8 7.5 10 58 1550*775*1445 630 3/4″
10 145 1.1 38.8 7.5 10
DAW-11A 8 116 1.67 59 11 15 58 1550*775*1445 650 3/4″
10 145 1.43 50.5 11 15
12.5 181 1.1 38.8 11 15
DAW-15A 8 116 2.27 80.2 15 20 63 1400*1000*1200   900 1″
10 145 2.05 72.4 15 20
12.5 181 1.51 53.3 15 20
DAW-18A 8 116 3.01 106.3 18.5 25 65 1400*1000*1200   970 1″
10 145 2.65 93.6 18.5 25
12.5 181 2.07 73.1 18.5 25
DAW-22A 8 116 3.46 122.2 22 30 65 1400*1000*1200 1000 1″
10 145 3.08 108.8 22 30
12.5 181 2.59 91.5 22 30
DAW-30A 8 116 5.4 190.7 30 40 66 1850*1150*1300 1250 1-1/2″
10 145 4.54 160.3 30 40
12.5 181 4.11 145.1 30 40
DAW-37A 8 116 6.26 221 37 50 67 1850*1150*1300 1297 1-1/2″
10 145 5.51 194.6 37 50
12.5 181 5.19 183.3 37 50
DAW-45A/W 8 116 7.56 266.9 45 60 68 1850*1150*1300 1500 2″
10 145 6.59 232.7 45 60
12.5 181 5.94 209.7 45 60
DAW-55A/W 8 116 9.61 339.3 55 75 70 1900*1500*1700 1596 2″
10 145 8.75 309 55 75
12.5 181 7.54 266.2 55 75
DAW-75A/W 8 116 12.42 438.6 75 100 73 1900*1500*1700 1790 2″
10 145 11.34 400.4 75 100
12.5 181 9.83 347.1 75 100
DAW-90A/W 8 116 16.19 571.7 90 120 73 1900*1500*1700 2250 2-1/2″
10 145 14.42 509.2 90 120
12.5 181 12.23 431.8 90 120
DAW-110W 8 116 19.28 680.8 110 150 78  2150*1600*1800 2270 2-1/2″
10 145 16.74 591.1 110 150
12.5 181 15 529.7 110 150
DAW-132W 8 116 22.06 778.9 132 175 78  2150*1600*1800 2330 2-1/2″
10 145 20.25 715 132 175
12.5 181 18.14 640.5 132 175
DAW-160W 8 116 28.66 1012 160 215 78  2150*1600*1800 3660 3″
10 145 24.36 860.2 160 215
12.5 181 22.03 777.9 160 215
DAW-200W 8 116 36.39 1284.9 200 270 78 3100*1700*2090 3690 4″
10 145 29.81 1052.6 200 270
12.5 181 27.43 968.6 200 270
DAW-250W 8 116 42.6 1504.2 250 350 79 3100*1700*2090 3900 4″
10 145 38.75 1368.3 250 350
12.5 181 34.43 1215.7 250 350

DENAIR Factory:

At DENAIR, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 90 countries across the globe. We have sales representatives who can speak English, Spanish, French, Russian and Arabic, which makes it easier for our clients from all over the world to interact and negotiate with us. 

DENAIR Sales Offices:

DENAIR Exhibitions:

DENAIR Global Customers:

Water-lubricated Oil-free Screw Air Compressor Packaging:

FAQ:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town,HangZhou, ZHangZhoug Province, China 

Q3: Warranty terms of your machine? 
A3: One year warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome.

Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China high quality 30kw 40HP Oil Free Less Oilless Non-Lubricated Screw Air Compressor   air compressor portableChina high quality 30kw 40HP Oil Free Less Oilless Non-Lubricated Screw Air Compressor   air compressor portable
editor by CX 2023-10-18