Product Description
Our company is a professional high-pressure gas compressor solution provider, which can meet the needs of different customers. As for the high-end demand in the field of medium and high-pressure compressors, and can provides users with customized products and high-quality services.
working principle
This product is mass-produced after design changes and optimizations in accordance with the Italian model. The final piston adopts a special process, and the piston ring adopts the Japanese Riken process. Unanimous praise from users. This product adopts three-cylinder three-stage compression, splash lubrication, inter-stage safety valve and filter system. HC-W200/300/400 can provide safe compressed air for any industry that needs high-pressure pure air source, and provide safe compressed air that meets the requirements of human breathing. This product is designed, produced and adjusted and accepted in accordance with the requirements of GB/T 12929-2008 “Marine High Pressure Piston Air Compressor”; the air quality meets the EN12571 international breathing compressor breathing standard; HC-W200/300/400 is a kind of air compression equipment, which will be free 1 kg (1bar/0.1Mpa) of the air in the state is compressed to a high pressure gas with a gauge pressure of200/ 300/400 kg (200/300/400bar/30Mpa). The oil and impurities in the high-pressure air can filter the inhaled air containing fine particles (PM2.5) to a safety value of less than 10 micrograms, which meets the standards set by the World Health Organization, making the exhaust gas clean and tasteless. The personnel provide highly purified, clean, odorless, safe and reliable compressed breathing air.
Main parameters
- Model:HC-W400
- Work pressure:30Mpa Mpa
- Displacement (inhalation state):400/L/min
- Type:W-type layout-3-cylinder three-stage reciprocating piston compression
- Drive:Electric 380V/50Hz/7.5kw or Honda gasoline engine drive
- Lubrication method:Splash lubrication (food grade lubricant 750-H2)
- Cooling method:Air-cooled
- Control method:Automatic shutdown
- Clean air:Primary air filtration, secondary oil-water separation, secondary classification air purification
- Safety devices:Interval safety valve, pressure maintenance valve, automatic shutdown system, transmission part installation protective cover
- Packing size (length×width×height):125×70×92cm
- Weight:210kg
- Inflation speed:It takes about 7 minutes to fill a 6-liter bottle with 30Mpa
- Certified product:CE certification, MA test report
- Packing List:Instruction manual, safety inspection report certificate, 2 sets of inflation hoses and joints, and the machine has built-in food-grade lubrication
Product composition and characteristics
The machine is equipped with an automatic shutdown device, the shutdown pressure can be set freely, and it is equipped with a time running timer to support the maintenance time;
Two gas cylinders can be filled at the same time; (1 bottle is recommended for filling faster)
High-power all-copper core wire customized motor, stable power output, light starting load;
The protective cover adopts plastic spraying process, which is not easy to scratch and rust; (some manufacturers use spray paint, which is low in cost and easy to fall off and rust)
Super V-belt, strong tension, wear-resistant and high-temperature resistant;
Shockproof pressure gauge 0~5800psi/400bar, accurate pressure value;
The reinforced steel plate base is equipped with anti-vibration pads, so the equipment runs more smoothly;
High-strength nylon cooling fan, better heat dissipation effect;
The low pressure adopts red copper tube, which has better heat dissipation performance, and the high pressure adopts stainless steel tube to ensure the safety of output pressure;
The rotating parts are equipped with protective cover devices, and all levels are equipped with safety valves and automatic shutdown systems to ensure the safety of operators;
Optional motor drive or gasoline engine drive to meet the gas supply needs under various conditions;
Configure precision air filter (customized wire mesh filter element);
2-stage oil-water separator (standard with manual blowdown, optional automatic blowdown) final classification air purification system (standard with manual blowdown, optional automatic blowdown) two-stage purification, first deodorizes water, then deodorizes; (most manufacturers Adopting level 1 mixed filtration to save production cost)
The last stage adopts the piston ring process, and only the piston ring needs to be replaced for wear; (most manufacturers do not use the last stage piston ring process, and a complete set of pistons and cylinders need to be replaced after wear, and expensive accessories are paid)
The end adopts a pressure maintenance valve, deep air filtration, and extends the life of the filter element, and uses alloy aluminum permanent filter element, replaceable filter element material, saving later use costs; (some manufacturers have no pressure maintenance valve and use disposable filtration Core, save production cost and increase later use cost)
The parts in contact with gas, such as cylinders and filter cartridges, are cleaned with alcohol before leaving the factory, and tested with food-grade lubricating oil. The factory has been debugged.
Main application
Diving bresthing Fire Bresthing
Fire breathing application: Equipped in the gas supply stations of the fire brigade or various fire-fighting vehicles, it provides emergency gas supply at the scene of a fire or in the rescue and relief process, so that the majority of firefighters will be exposed to various environments such as dense smoke, poisonous gas, steam or oxygen deficiency. Breathing high-purity, clean, odorless, safe and reliable compressed air ensures that fire extinguishers can safely and effectively carry out fire fighting, rescue, disaster relief, and rescue.
Diving breathing application: Diving clubs, diving enthusiasts, marine breeding, marine rescue, shipboard equipment, underground operations, fishery fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries, providing divers with high purification, clean and tasteless , Safe and reliable compressed breathing air. In an environment that cannot meet the requirements of the human body for normal breathing, the air is filled into a high-pressure gas cylinder for human breathing.
Product display
Recommend Product
FAQ
Q1: If you accept small orders?
A1: Yes , feel free to contact us
Q2: Can you send products to my country?
A2: Sure, we can. If you do not have your own ship forwarder, we can help you.
Q3: Can you do OEM for me?
A3: YES, OEM is welcomed .
Q4: What’s your payment terms ?
A4: By T/T,LC AT SIGHT,30% deposit in advance, balance 70% before shipment.
Q5: How can I place the order?
A5: First CHINAMFG the PI,pay deposit,then we will arrange the production.After finished production need you pay balance. Finally we will ship the Goods.
Q6: When can I get the quotation ?
A6: We usually quote you within 24 hours after we get your inquiry.
If you are very urgent to get the quotation.Please call us or tell us in your mail, so that we could regard your inquiry priority.
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
|---|---|
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Configuration: | Portable |
| Customization: |
Available
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-19